Powermax line of single-gas (air or nitrogen) mechanized systems delivers high productivity, low operating cost, superior cut quality and Hypertherm’s unsurpassed reliability. Powermax products are frequently used on X-Y cutting tables, 3-dimensional robots, track cutting systems, and pipe cutting and beveling machines.

All PowerMax machines sold with a TruCut table include a machine torch in your choice of lead length, CNC interface and CNC interface cable.

 
  • PowerMax 45
  • PowerMax 65
  • PowerMax 85
  • PowerMax 105
  • PowerMax 125
A standard CNC interface and Fast Connect™ torch connection increase versatility for handheld and mechanized usage. With a maximum pierce capacity of 1/2", the Powermax45 is a popular choice for small x-y tables.

Key power supply advantages

  • Small size and light weight provide unmatched portability among 1⁄2" (12 mm) machines.
  • Boost Conditioner™ (on CSA models) compensates for input voltage variations on 200 – 240 V lines, providing improved performance on low-line voltage, on motor generators and on fluctuating input power.
  • CNC interface and FastConnect™ torch connection increase versatility for handheld and mechanized usage.
  • Powercool™ design cools internal components more effectively for greater system reliability and improved uptime.

Key torch advantages

  • Conical Flow™ increases arc energy density for superior cut quality with little dross.
  • Patented drag-cutting technology makes it easy to use – even for first‑time operators.
  • Dual-angle design extends nozzle life and lowers operating cost.

Specifications

Input Voltages
(± 10%)
200 – 240 V, 1-PH, 50-60 Hz
Input Current @5.95 kW 200/230 V, 1-PH, 34/28 A
230 V, 1-PH, 30 A
Output current   20 - 45 A
Rated output voltage   132 VDC
Duty cycle @ 40°C (104°F) 50% @ 45 A, 200 – 240 V, 1-PH
60% @ 41 A, 200 – 240 V, 1-PH
100% @ 32 A, 200 – 240 V, 1-PH
50% @ 45 A, 230 V, 1-PH
Open circuit voltage (OCV)   275 VDC
Dimensions with handles   426 mm (16.75") D; 172 mm (6.75") W;
348 mm (13.7") H
Weight with 6.1 m (20') torch 17 kg (37 lbs)
Gas Supply   Clean, dry, oil-free air or nitrogen
Recommended gas inlet
flow rate / pressure
Cutting:    360 scfh; 170 l/min (6 cfm) @ 5.5 bar (80 psi)
Gouging:  170 l/min (360 scfh; 6 cfm) @ 4.1 bar (60 psi)
Input power cable length   3 m (10')
Power supply type   Inverter - IGBT

25' Leads: $2440
35' Leads: $2480
50' Leads: $2540

 

Offering the latest technological innovations, like Smart Sense™ technology to automatically adjust the gas pressure, the Powermax65 helps you do more than ever before and provides maximum pierce capacity of 5/8". Seven Duramax™ torch styles provide greater versatility and enable operators to select the right tool for the job.

Maximum productivity

  • Fast cut speeds: 150% faster than oxyfuel on 12 mm (½") mild steel.
  • Superior cut and gouge quality means less time spent on grinding and edge preparation.

Easy-to-use for cutting and gouging

  • Smart Sense™ technology automatically sets correct air pressure based on torch length and operating mode.
  • Handheld, straight machine and robotic torches for greater versatility and ease-of-use.
  • Wide voltage tolerance improves performance on motor generators and in low-line conditions.
  • Improved shield reduces dross buildup and enables smoother drag cutting for a better cut.

Built and tested to withstand the harshest conditions

  • Duramax™ torches are designed for high impact and heat-resistance.
  • SpringStart™ technology ensures consistent starting and a more reliable torch.
  • Low maintenance for maximum uptime – it keeps on going.
  • Low operating cost

  • Long consumable life for lower cost and more uptime.
  • High power efficiency lowers energy consumption.

Specifications

Input Voltages 200 – 480 V, 1-PH, 50/60 Hz
200 – 600 V, 3-PH, 50/60 Hz
Input Current @ 9 kW 200/208/240/480 V, 1-PH, 52/50/44/22 A
200/208/240/480/600 V, 3-PH, 32/31/27/13/13 A
Output current   20 - 65 A
Rated output voltage   139 VDC
Duty cycle @ 40°C (104°F) 50% @ 65 A, 230 – 600 V, 1/3-PH
40% @ 65 A, 200 – 208 V, 1/3-PH
100% @ 46 A, 230 – 600 V, 1/3-PH
Open circuit voltage (OCV) 295 VDC
Dimensions with handles   500 mm (19.7") D; 234 mm (9.2") W;
455 mm (17.9") H
Weight with 7.6 m (25') torch 29 kg (64 lbs)
Gas Supply   Clean, dry, oil-free air or nitrogen
Recommended gas inlet
flow rate / pressure
Cutting:    189 l/min (400 scfh; 6.7 scfm) @ 85 psi (5.6 bar)
Gouging:  450 scfh; 212 l/min (7.5 scfm) @ 70 psi (4.8 bar)
Input power cable length   3 m (10')
Power supply type   Inverter - IGBT

25' Leads: $3420
50' Leads: $3500

 

 

The Powermax85 combines the latest technological innovations and seven Duramax series torch options with 85 amps of cutting power to make it the premier plasma system for mechanized piercing up to 3/4".

Maximum productivity

  • Fast cut speeds: 250% faster than oxyfuel on 12 mm (1/2") mild steel.
  • Superior cut and gouge quality means less time spent on grinding and edge preparation.

Easy-to-use for cutting and gouging

  • Smart Sense™ technology automatically sets correct air pressure based on torch length and operating mode.
  • Handheld, straight machine and robotic torches for greater versatility and ease-of-use.
  • Wide voltage tolerance improves performance on motor generators and in low-line conditions.
  • Improved shield reduces dross buildup and enables smoother drag cutting for a better cut.

Built and tested to withstand the harshest conditions

  • Duramax™ torches are designed for high impact and heat-resistance.
  • SpringStart™ technology ensures consistent starting and a more reliable torch.
  • Low maintenance for maximum uptime – it keeps on going.

Low operating cost

  • Long consumable life for lower cost and more uptime.
  • High power efficiency lowers energy consumption.

Specifications

Input Voltages

200 – 480 V, 1-PH, 50/60 Hz
200 – 600 V, 3-PH, 50/60 Hz
Input Current @12.2 kW 200/208/240/480 V, 1-PH, 70/68/58/29 A
200/208/240/480/600 V, 3-PH, 42/40/35/18/17 A
Output current   25 - 85 A
Rated output voltage   143 VDC
Duty cycle @ 40°C (104°F) 60% @ 85 A, 230 – 600 V, 3-PH
60% @ 85 A, 480 V, 1-PH
50% @ 85 A, 240 V, 1-PH
50% @ 85 A, 200 – 208 V, 3-PH
40% @ 85 A, 200 – 208 V, 1-PH
100% @ 66 A, 230 – 600 V, 1/3-PH
Open circuit voltage (OCV) 305 VDC
Dimensions with handles   500 mm (19.7") D; 234 mm (9.2") W;
455 mm (17.9") H
Weight with 7.6 m ( 25') torch 32 kg (71 lbs)
28 kg (62 lbs)
Gas Supply   Clean, dry, oil-free air or nitrogen
Recommended gas inlet
flow rate / pressure
Cutting:    189 l/min (400 scfh, 6.7 scfm) @ 5.6 bar (85 psi)
Gouging:  212 l/min (450 scfh, 7.5 scfm) @ 4.8 bar (70 psi)
Input power cable length   3 m (10')
Power supply type   Inverter - IGBT

25' Leads: $4280
50' Leads: $4370

The Powermax105 delivers superior cut capabilities on 1-1/4" (32 mm) thick metals. It has the duty cycle and industrial performance necessary for tough cutting and gouging jobs. Seven Duramax torch styles provide versatility for hand cutting, portable automation, x-y table cutting, and robotic cutting and gouging.

Smart Sense™ technology automatically adjusts the gas pressure according to cutting mode and torch lead length. It also detects electrode end-of-life, automatically turning off power to the torch to prevent potential damage to other parts or to the workpiece.

Maximum productivity

  • Fast cut speeds: three times faster than oxyfuel on 12 mm (½") mild steel.
  • Superior cut and gouge quality means less time spent on grinding and edge preparation.

Easy-to-use for cutting and gouging

  • Smart Sense™ technology automatically sets correct air pressure based on torch length and operating mode.
  • Handheld, straight machine and robotic torches for greater versatility and ease-of-use.
  • Wide voltage tolerance improves performance on motor generators and in low-line conditions.
  • Improved shield reduces dross buildup and enables smoother drag cutting for a better cut.

Built and tested to withstand the harshest conditions

  • Duramax™ torches are designed for high impact and heat-resistance.
  • SpringStart™ technology ensures consistent starting and a more reliable torch.
  • Low maintenance for maximum uptime – it keeps on going.

Low operating cost

  • Long consumable life for lower cost and more uptime.
  • Exclusive electrode end-of-life detection protects the torch and workpiece from damage by automatically stopping power when the electrode is overused.
  • High power efficiency lowers energy consumption.

Specifications

Input Voltages
200 – 600 V, 3-PH, 50/60 Hz
Input Current @16.8 kW 200/208/240/480/600 V, 3-PH,
58/56/49/25/22 A
Output current   30 - 105 A
Rated output voltage   160 VDC
Duty cycle @ 40°C (104°F) 200-600 V   70% @ 105 A, 240 V, 3-PH
80% @ 105 A, 480 – 600 V, 3-PH
100% @ 94 A, 480 – 600 V, 3-PH
100% @ 88 A, 240 V, 3-PH
Open circuit voltage (OCV) (200 – 600 V) 300 VDC, CE (230 – 400 V) 288 VDC
Dimensions with handles   592 mm (23.3") D 274 mm (10.8") W; 508 mm (20.0") H
Weight with 7.6 m (25') torch 45 kg (100 lbs)
Gas Supply   Clean, dry, oil-free air or nitrogen
Recommended gas inlet
flow rate / pressure
Cutting:    217 l/min (460 scfh, 7.7 scfm)
@5.9 bar (85 psi)
Gouging:  227 l/min (480 scfh, 8.0 scfm)
@4.8 bar (70 psi)
Input power cable length   3 m (10' )
Power supply type   Inverter - IGBT

25' Leads: $5885
50' Leads: $6110

With the maximum power and performance for air plasma in our line, the Powermax125 severs 57 mm (2-1/4") thick metals at 125 mm/min (5 ipm). With 100% duty cycle and Powermax reliability, it is ready for the most demanding cutting and gouging jobs.

New Duramax Hyamp torch styles provide versatility for hand cutting, portable automation, x-y table cutting, and robotic cutting and gouging. Smart Sense™ technology automatically adjusts the gas pressure according to cutting mode and torch lead length. It also detects electrode end-of-life, automatically turning off power to the torch to prevent potential damage to other parts or the workpiece

Relative Cut Performance on Mild Steel

Specifications

Input Voltages

480/600V, 3-PH, 50/60 Hz
Input Current @16.8 kW
480/600 V, 31/24 A
Output current   30 - 125 A
Rated output voltage   175 VDC
Duty cycle @ 40°C (104°F)
100% @ 125A
Open circuit voltage (OCV) (400/ 600 V) 320 VDC
Dimensions with handles   592 mm (23.3") D 274 mm (10.8") W; 508 mm (20.0") H
Weight with 7.6 m (25') torch
45 kg (100 lbs)
Gas Supply   Clean, dry, oil-free air or nitrogen
Recommended gas inlet
flow rate / pressure
Cutting:    217 l/min (460 scfh, 7.7 scfm)
@5.9 bar (85 psi)
Gouging:  227 l/min (480 scfh, 8.0 scfm)
@4.8 bar (70 psi)
Input power cable length   3 m (10' )
Power supply type   Inverter - IGBT

25' Leads: $8070
50' Leads: $8450


RC Enterprises * 208 Edwards Drive * Jackson * TN * 38301 * (615) 290-6260